Partial vertical memory cell and method of fabricating the same

ABSTRACT

A partial vertical memory cell and fabrication method thereof. A semiconductor substrate is provided, in which two deep trenches having deep trench capacitors respectively are formed, and the deep trench capacitors are lower than a top surface of the semiconductor substrate. A portion of the semiconductor outside the deep trenches is removed to form a pillar between. The pillar is ion implanted to form an ion-doped area in the pillar corner acting as a S/D area. A gate dielectric layer and a conducting layer are conformally formed on the pillar sequentially. An isolation is formed in the semiconductor substrate beside the conducting layer. The conducting layer is defined to form a first gate and a second gate.

BACKGROUND OF THE INVENTION

1. Field of the Invention

The invention relates to a memory cell, and more particularly to a partial vertical memory cell of a DRAM and a method of fabricating the same.

2. Description of the Related Art

There is much interest in reducing the size of individual semiconductor devices to increase their density on an integrated circuit (IC) chip. This reduces size and power consumption of the chip, and allows faster operation. In order to achieve a memory cell of minimum size, the gate length in a conventional transistor must be reduced to decrease the lateral dimension of the memory cell. However, the shorter gate length results in higher leakage current that cannot be tolerated, and the voltage on the bit line must therefore also be scaled down. This reduces the charges stored on a storage capacitor, thus requiring a larger capacitance to ensure that stored charges are detected accurately.

FIGS. 1 a to 1 e are cross-sections of the conventional method of forming a horizontal memory cell.

In FIG. 1 a, a silicon substrate 101 is provided. A gate dielectric layer 102, such as gate oxide layer, a conducting layer 103, such as doped poly layer or doped epi-silicon layer, and a patterned mask layer 104, such as nitride layer or photoresist layer, are sequentially formed on the silicon substrate 101.

In FIG. 1 b, the conducting layer 103 and gate dielectric layer 102 are anisotropically etched using the patterned mask layer 104 to form a conducting layer 103 a acting as a gate and a gate dielectric layer 102 a.

In FIG. 1 c, a liner layer 105, such as oxide layer, and an insulating layer 106, such as nitride layer, are conformally formed on the silicon substrate 101, the conducting layer 103 a, and the exposed gate dielectric layer 102 a.

In FIG. 1 d, the liner layer 105 and the insulating layer 106 are anisotropically etched to form a spacer 106 a and a liner layer 105 a.

In FIG. 1 e, the silicon substrate 101 is doped to form a Source/Drain (S/D) region beside the conducting layer 103 a. A silicide layer 107 is formed on the conducting layer 103 a and the S/D respectively.

As the gate size of the MOSFET decreases, a drive current and effect of the gate are difficult to keep high at a low operating voltage.

SUMMARY OF THE INVENTION

The present invention is directed to partial vertical memory cell and a method for forming the same.

Accordingly, the present invention provides a method for forming a partial vertical memory cell. A semiconductor substrate having two deep trenches with capacitors is provided, and the capacitors are lower than a top surface of the semiconductor substrate. A portion of the semiconductor substrate outside the deep trenches is removed to form a pillared active area between the deep trenches. The active area is ion implanted to form an ion-doped area in a corner of the active area acting as an S/D. A gate dielectric layer and a conducting layer are conformally formed on the active area. An isolation is formed beside the conducting layer. The conducting layer is defined to form a first gate and a second gate.

Accordingly, the present invention also provides another method for forming a partial vertical memory cell. A semiconductor substrate having two deep trenches with capacitors formed therein is provided, and the capacitors are lower than a top surface of the semiconductor substrate. An isolating layer is formed on each capacitor. Each deep trench is filled with a mask layer. A first patterned mask layer is formed on the semiconductor substrate between the deep trenches, and the first patterned mask layer partially covers the mask layer. The semiconductor substrate is etched using the first patterned mask layer and the mask layers as etching masks to further below its surface than the isolating layer, thereby forming a pillared active area between the deep trenches. The first patterned mask layer and the mask layers are removed. The active area beside the insulating layer is ion implanted to form an ion-doped area acting as a S/D. A gate dielectric layer and a conducting layer are conformally formed on the semiconductor substrate. A second patterned mask layer corresponding to the active area and the portion of the mask layers is formed to cover the conducting layer. The conducting layer is etched using the second patterned mask layer as an etching mask so that the conducting layer covering the active area remains. The second patterned mask layer is removed. A dielectric layer is formed on the semiconductor substrate to isolate the active area, and a height of the dielectric layer is equal to the conducting layer. A third patterned mask layer, having an opening partially exposing the conducting layer, is formed on the conducting layer and the dielectric. The conducting layer is etched using the third patterned mask layer as an etching mask until the gate dielectric layer is exposed to form a trench, and the conducting layer is insulated by the trench to form a first gate and a second gate.

Accordingly, the present invention also provides another method for forming a partial vertical memory cell. A semiconductor substrate having two deep trenches with capacitors is provided, the capacitors are lower than a top surface of the semiconductor substrate, and a collar insulating layer is formed on a top sidewall of each deep trench. An isolating layer is formed on each deep trench capacitor. Each deep trench is filled with a mask layer. A first patterned mask layer is formed on the semiconductor substrate between the deep trenches, and the first patterned mask layer partially covers the mask layer. The semiconductor substrate is etched using the first patterned mask layer and the mask layers as etching masks to further below its surface than the isolating layer, thereby forming a pillared active area between the deep trenches. The first patterned mask layer and the mask layers are removed. A sacrificial layer is conformally formed on the semiconductor substrate outside the active area. A first dielectric layer is formed on the sacrificial layer. The first dielectric layer and the sacrificial layer are planarized until the active area is exposed to further below their surfaces than the active area by a predetermined depth. The active area is etched using the first dielectric layer and the sacrificial layer as etching masks to round corners of the active area. The first dielectric layer is removed. The active area beside the insulating layer is ion implanted to form an ion-doped area acting as an S/D. The sacrificial layer is removed. The semiconductor substrate is oxidized to form a gate dielectric layer. A conducting layer is conformally formed on the gate dielectric layer. A second patterned mask layer corresponding to the active area and the portion of the mask layers is formed to cover the conducting layer. The conducting layer is etched using the second patterned mask layer as an etching mask to form a gate. The second patterned mask layer is removed. A second dielectric layer is formed on the semiconductor substrate. The second dielectric layer is planarized until the gate is exposed to form an isolation for isolating the active area. A third patterned mask layer, having an opening partially exposing the conducting layer, is formed on the conducting layer and the dielectric. The conducting layer is etched using the third patterned mask layer as an etching mask until the gate dielectric layer is exposed to form a trench, and the gate is insulated by the trench to form a first gate and a second gate. The third patterned mask layer is removed. A spacer is formed on a sidewall of the trench to avoid electrical connection of the first gate and the second gate.

Accordingly, the present invention also provides a partial vertical memory cell comprising a semiconductor substrate with a pillared active area, two deep trench capacitors formed in the semiconductor substrate beside the active area, two S/D regions formed in the active area beside the deep trench capacitors, a gate dielectric layer formed on a surface of the active area, and two gates conformally formed on the gate dielectric layer around two top corners of the active area. The two gates are independent from one another.

BRIEF DESCRIPTION OF THE DRAWINGS

For a better understanding of the present invention, reference is made to a detailed description to be read in conjunction with the accompanying drawings, in which:

FIGS. 1 a to 1 e are cross-sections of the conventional method for forming a horizontal memory cell;

FIGS. 2 a to 2 t are cross-sections of the method for forming a partial vertical memory cell of the present invention.

DETAILED DESCRIPTION OF THE INVENTION

FIGS. 2 a to 2 t are cross-sections of the method for forming a partial vertical memory cell of the present invention.

In FIG. 2 a, a semiconductor substrate 201 is provided, n which a pad layer 202, such as pad oxide layer or pad nitride layer, is formed. Two deep trenches 201 a with capacitors are formed in the semiconductor substrate 201 separately by a predetermined distance of about 1200 to 1400 Å from each other. The semiconductor substrate 201 between the deep trenches 201 a is an active area as follows. A conducting layer, such as poly layer, is formed on each capacitor acting as a capacitor conducting wire 203 below the semiconductor substrate 201. A length between the semiconductor substrate 201 and the capacitor conducting wire 203 is equal to a channel length of a gate as follows. A collar insulating layer 204, such as a collar oxide layer, is formed in a top sidewall of each deep trench 201 a to isolate the gate.

In FIG. 2 b, an isolating layer is conformally formed on the semiconductor substrate 201, the deep trenches 201 a, and the capacitor conducting wires 203. The isolating layer on the sidewall of the deep trenches 201 a is etched to leave the isolating layer 205, such as top trench oxide (TTO) layer, on each capacitor conducting wire 203. The ratio of the isolating layer on the deep trench 201 a sidewall to the isolating layer on the capacitor conducting wire 203 surface is less than 1:8. The thickness of the isolating layer on the capacitor conducting wire 203 surface is not much affected when the isolating layer on the deep trench sidewall is etched away.

In FIG. 2 c, a mask layer 206, such as organic anti-reflection coating layer, is formed on the pad layer 202, and the deep trenches 201 a are filled with the mask layer 206. The organic anti-reflection coating layer is a SiON layer.

In FIG. 2 d, the mask layer 206 is planarized by CMP or etching to expose the pad layer 202 and leave the mask layer 206 a in each deep trench 201 a.

In FIG. 2 e, a photoresist layer 207 is formed on the semiconductor substrate 201 between the deep trenches 201 a, such that the mask layer 206 a is partially covered.

In FIG. 2 f, the semiconductor substrate 201 is anisotropically etched by plasma etching or reactive ion etching using the photoresist layer 207 and the mask layer 206 a as etching masks until the exposed semiconductor substrate 201 is lower than the isolating layer 205 by a predetermined depth of about 2600 to 3300 Å. Plasma or reactive ion etching is carried out using a gas mixture containing HBr and oxygen.

In FIG. 2 g, the photoresist layer 207 and the mask layer 206 a are removed. The semiconductor substrate 201 b between the deep trenches 201 a is a pillar. The pad layer is removed. The pillared semiconductor substrate 201 b between the deep trenches 201 a is the active area for forming a MOS.

In FIG. 2 h, a sacrificial layer 208 and a dielectric layer 209 are conformally formed on the semiconductor substrate 201. The thickness of the sacrificial layer 208, such as nitride layer, is about 120 to 200 Å. The dielectric layer 209, such as HDP oxide layer, covers the semiconductor substrate 201 and the whole active area 201 b.

In FIG. 2 i, the dielectric layer 209 is planarized to expose the active area 201 b by CMP or etching, the dielectric layer 209 a approximately level with the active area 201 b. The sacrificial layer 208 is lower than the dielectric layer 209 a, and top corners of the active area 201 b are exposed. The dielectric layer 209 is etched back using the active area 201 b and the sacrificial layer 208 a as etching masks to level with the sacrificial layer 208 a.

In FIG. 2 j, the active area 201 b is etched using the dielectric layer 209 a and sacrificial layer 208 a as etching masks to round the top corners to avoid leakage.

In FIG. 2 k, the dielectric layer 209 a is removed.

In FIG. 2 l, bottom corners of the active area 201 b are ion implanted by n+ type ions, and the sacrificial layer 208 a prevents the ions from damaging the surface of the active area 201 b.

In FIG. 2 m, after ion implantation, ion-doped areas 210 acting as S/D regions are formed in the active area 201 b beside the isolating layer 205. The sacrificial layer 208 a is removed.

In FIG. 2 n, the semiconductor substrate 201 is thermally oxidized to form an oxide layer acting as a gate dielectric layer 211 on the exposed semiconductor substrate 201 a and 201 b.

A conducting layer 212 a and a hard mask layer 212 b, such as a nitride layer, are conformally formed on the semiconductor substrate 201. In this case, the conducting layer 212 a comprises a poly layer and a silicide layer.

A patterned mask layer 213, such as photoresist layer, is formed corresponding to the active area 212 b and a portion of the isolating layer 205 to cover the conducting layer 212 a and the hard mask layer 212 b.

In FIG. 2 o, the conducting layer 212 a and the hard mask layer 212 b are sequentially etched using the patterned mask layer 203 as an etching mask to expose the gate dielectric layer 211 and the isolating layer 205, such that a conducting layer 212 c and a hard mask layer 212 d surrounding the active area 201 b are formed.

In FIG. 2 p, the patterned mask layer 203 is removed. A dielectric layer 214 is formed on the semiconductor substrate 201, and planarized to level with to the dielectric layer 210, the conducting layer 212 c, and the hard mask layer 212 d. The dielectric layer 214, such as HDP oxide layer, is formed to isolate the active area 201 b.

In FIG. 2 q, a patterned mask layer 215, such as photoresist layer, is formed on the dielectric layer 214, the conducting layer 212 c, and the hard mask layer 212 d. The patterned mask layer 215 has an opening 216, and the conducting layer 212 c and hard mask layer 212 d are exposed by the opening 216.

In FIG. 2 r, the conducting layer 212 c and the hard mask layer 212 d are etched using the patterned mask layer 215 as an etching mask to expose the gate dielectric layer 211, thereby forming a trench 217. The conducting layer 212 c and the hard mask layer 212 d are equally distributed to two partial vertical gates 212 e and hard masks 212 f. The patterned mask layer 215 is removed.

In FIG. 2 s, an insulating layer 218, such as nitride layer, is conformally formed on the dielectric layer 214, the conducting layer 212 e, the hard mask layer 212 f, and the trench 217.

In FIG. 2 t, the insulating layer 218 is anisotropically etched by plasma etching or reactive ion etching to expose the gate dielectric layer 211 in the trench, thereby forming a spacer 218 a. The spacer 218 a is formed to avoid electrical connection of the partial vertical gates 212 e.

The partial vertical memory of the present invention comprises the semiconductor substrate 201, the pillared active area 201 b, the deep trench capacitors 204, the ion-doped areas 210 acting as S/D, the gate dielectric layer 214, the partial vertical gates 212 e conformally formed on the gate dielectric layer around two top corners of the active area, and the hard mask layer 212 f.

A channel of each partial vertical gate 212 e is combined with a horizontal channel on the top and a vertical channel on the sidewall, a superficial area of the horizontal surface is reduced to ½ time, and a congregation of the memory cell is increased.

While the invention has been described by way of example and in terms of the preferred embodiments, it is to be understood that the invention is not limited to the disclosed embodiments. To the contrary, it is intended to cover various modifications and similar arrangements (as would be apparent to those skilled in the art). Therefore, the scope of the appended claims should be accorded the broadest interpretation so as to encompass all such modifications and similar arrangements. 

1. A partial vertical memory cell, comprising: a semiconductor substrate with a pillared active area; a deep trench capacitor formed in the semiconductor substrate beside the active area; a S/D region formed in the active area beside the deep trench capacitor; a gate dielectric layer formed on top and sidewall surfaces of the active area; and a bended gate conformally formed on the gate dielectric layer around a top corner, including the top and sidewall surfaces, of the active area wherein the top corner is rounded.
 2. The partial vertical memory cell of claim 1, further comprising a spacer on a face sidewall of the bended gate.
 3. The partial vertical memory cell of claim 2, wherein the spacer is a nitride layer.
 4. The partial vertical memory cell of claim 1, wherein the S/D is an ion-doped area.
 5. The partial vertical memory cell of claim 1, wherein the gate dielectric layer is a gate oxide layer.
 6. The partial vertical memory cell of claim 1, wherein the bended gate is a poly layer.
 7. The partial vertical memory cell of claim 1, further comprising a silicide layer on the bended gate.
 8. The partial vertical memory cell of claim 7, wherein the silicide layer is a tungsten silicide layer.
 9. The partial vertical memory cell of claim 1, further comprising a hard mask layer on the bended gate.
 10. The partial vertical memory cell of claim 9, wherein the hard mask layer is a nitride layer. 